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Automotive Paint Finishing Quality Control

Quality Product Testing

The goal of the DCS laboratory is to provide quality product testing as well as product and process related support to its customers, both internal and external. Our current product testing capabilities include, but are not necessarily limited to:

Adhesion

Cross hatch methods to ASTM D3359, VDA 621-411 and , ISO 2409, DBL 5416: Section 4.5 St. Andrews Cross with scratch test DBL 5416: Para 3.2.5.1, DBL 7399: Section 5.1 St. Andrews Cross 5416: Section 4.5

Film Build

Leica DMLM microscope system with magnification capability of 10x, 20x and 50x and a measuring range of .5um-440um to BMW process specification 84019, DBL 7399: Section 2.4

Leica SM2000R sliding microtome

Gloss

BYK MAC3 angle digital gloss meter to DIN 67 530; Visual: DIN 53 230, DBL 7399: Section 6.3

Steam Jet Test

Per AAP-290 and DBL 5416 Para 3.2.10, Section 4.7

Color

X-Rite MA68II, and BYK MAC 5 angle spectrophotometer to DIN 6175-1, Procedure V000 #0020

Walk in MacBeth Spectralight dual light source booth with horizon, daylight, Incandescent, cool white and TL84 simulation modes to VDA 621-409, DBL 7399, Section 6.4

Orange Peel

ACT certified grade 1-10 orange peel plaques to BMW GS 97003-1 & Byk-Gardner micro-wave-scan

Humidity

Blue M temperature / humidity chamber to VDA 621- 421

Quality Process

Automotive Paint Color Check
Automotive Paint Color Sample
Automotive Paint Macbeth Booth

Quality Policy

Lead by Example, and
Exceed customer expectations through
Accountability and
Developments in Technology

Quality Certifications

April 2007 - Current

  • ISO/TS16949 certification completed
  • 3 year re-certification last completed June, 2012

February - April 2004

  • QS9000 Certification Phase 1 and Phase 2 completed

March 2003

  • Conducted initial pre-audit to evaluate readiness and needs for certification
  • Began implementation of procedures

February - September 2002

  • Completed quality manual, procedures manual and work instructions per QS9000 requirements

Supplier Quality Agreement

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